Industry / Manufacturing

See every line and machine while the shift is still running

Your machines, production system and quality checks already record what happens on the floor. Tridan AI engineers connect them, build one live view per shift and set drift alerts with your maintenance team, on-prem or at the plant, in a 4 to 8 week pilot. Supplier call analytics on an Asterisk-based PBX works today.

  • On-prem available
  • Read-only access
  • You approve every action
Pilot on your own plant data
4 to 8 weeks
Your servers or a server at the plant
On-prem or on site
One source, one production question
1 line to start

The Problem

The line knows what went wrong. The report arrives a day later.

Today

Machine, quality and maintenance data live in separate places.

  • Stoppages sit in the production system, readings in a vendor platform, never on one screen.
  • Scrap and rework show up in tomorrow's quality report.
  • A bearing that slowly runs hotter is noticed when it stops the line.
  • Delivery dates are agreed on the phone, and nobody can search what was said.

With Tridan AI

One live view of the line, with alerts during the shift.

  • One view per line that refreshes on its own during the shift.
  • Scrap counts sit next to the process readings from the same hour, while the shift can still react.
  • A drift rule agreed with your maintenance team flags it by email or webhook.
  • Calls are transcribed by speaker within minutes, with outcome and action items on request.
Use cases

Where Tridan AI fits on the plant floor

Three we build with you in a pilot, one that works today.

Built in your pilot

Line and machine monitoring

One live view per line, built from data your machines already record.

  • Machine state: Running, stopped or idle per machine, with readings over time, on a dashboard that refreshes on its own.
  • Stoppages by cause: Stoppages grouped by machine, shift and the reason your system records.
  • Plain-language questions: Ask the AI analyst "What changed on line two since last week?" and get an answer from a read-only copy of the data.

Today: the self-refreshing dashboard layer and the AI analyst in the demo. Pilot: your line connection and views.

See the production line scenario
Data flow

From your data to your team

  1. Sources
    • Supplier and service calls from an Asterisk-based PBX
    • Machine readings through your platform or MQTT broker(Built in your pilot)
    • Stoppages and orders from your production system (API or export)(Built in your pilot)
    • Quality checks and scrap records (read-only database replica)(Built in your pilot)
    • Maintenance work orders from your maintenance system(Built in your pilot)
  2. Processing
    • Transcription for calls
    • Pipeline we build(Built in your pilot)
  3. AI
    • AI analysis
    • AI analyst(Demo ready)
  4. Action
    • Dashboards
    • Alerts(Built in your pilot)
    • Webhooks
  5. Your team decidesand approves every action
Built in your pilotItems marked with the Built in your pilot badge are built for you in the pilot.
Data sources

What a plant typically connects

  • Supplier and service calls from an Asterisk-based PBXReady today
  • Machine readings through your platform or MQTT brokerBuilt in your pilot
  • Stoppages and orders from your production system (API or export)Built in your pilot
  • Quality checks and scrap records (read-only database replica)Built in your pilot
  • Maintenance work orders from your maintenance systemBuilt in your pilot
Guarantees

What we commit to on your plant

Read only, never control

We read from your platforms and databases. Nothing we build sends commands to machines, PLCs or SCADA.

Your data stays where you decide

Your servers, a server at the plant, or hosted. AI APIs that do not train on your data, or a local model.

You approve every action

Anything the AI analyst proposes waits for a person to say yes.

Honest status, agreed criteria

Every feature is labeled ready, demo or pilot, and success criteria are agreed before we start.

FAQ

Questions from plant and maintenance managers

Which machines and protocols do you support?

We keep no certified device list. We connect what already exposes data: an API, an export, an MQTT broker or a database, agreed in the pilot scope.

IoT and supply chain

Is this predictive maintenance?

Not in the sense of predicting failures. We set threshold and drift rules with your maintenance team, and your team decides what to do when a reading leaves its usual range.

How "real-time" is it?

As fast as your sources allow. The dashboard refreshes on its own during the shift, and we agree the freshness target with you as a success criterion.

What works today, and what is built in the pilot?

Call analytics, outbound campaigns, webhooks, dashboards and on-prem deployment work today, and the AI analyst is in the demo. Line, quality and maintenance views are built in the pilot by our engineers in Serbia.

One line, one question. 4 to 8 weeks.

Read-only access, on your servers or at the plant.

Tell us which line or quality problem you wish you could see live. We check whether your data can show it, before any commitment.

  • On-prem available
  • Read-only access
  • You approve every action